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內(nèi)窺鏡設(shè)備維修的技術(shù)攻堅(jiān)之路:挑戰(zhàn)與難點(diǎn)剖析

來源:http://visualdbaseprogrammer.com/ 發(fā)布時(shí)間:2025-07-07 瀏覽量:0

  內(nèi)窺鏡作為現(xiàn)代醫(yī)療領(lǐng)域不可或缺的精密設(shè)備,憑借其深入人體內(nèi)部進(jìn)行可視化診斷與手術(shù)的特性,極大推動(dòng)了微創(chuàng)醫(yī)療的發(fā)展。然而,當(dāng)這類設(shè)備出現(xiàn)故障時(shí),維修過程卻面臨著重重技術(shù)難關(guān)。從設(shè)備的精密結(jié)構(gòu)到特殊材料應(yīng)用,從復(fù)雜的成像系統(tǒng)到嚴(yán)苛的衛(wèi)生標(biāo)準(zhǔn),每一個(gè)環(huán)節(jié)都對(duì)維修技術(shù)提出了極高要求。

  Endoscope, as an indispensable precision equipment in modern medical field, has greatly promoted the development of minimally invasive medicine due to its ability to visualize diagnosis and surgery inside the human body. However, when such equipment malfunctions, the repair process faces numerous technical difficulties. From the precise structure of the equipment to the application of special materials, from complex imaging systems to strict hygiene standards, every aspect places extremely high demands on maintenance techniques.

  精密復(fù)雜的內(nèi)部構(gòu)造是內(nèi)窺鏡維修的首要挑戰(zhàn)。內(nèi)窺鏡通常集成了光學(xué)成像、照明、操控、管道傳輸?shù)榷鄠€(gè)子系統(tǒng),且需將這些功能部件壓縮在直徑數(shù)毫米至數(shù)厘米的細(xì)長(zhǎng)鏡身內(nèi)。例如,硬性內(nèi)窺鏡的光學(xué)鏡頭組由多片不同曲率的鏡片精密組裝而成,鏡片間距、角度誤差需控制在微米級(jí)別,稍有偏差就會(huì)導(dǎo)致圖像模糊、畸變。軟性內(nèi)窺鏡則更為復(fù)雜,其內(nèi)部的導(dǎo)光束、導(dǎo)像束由數(shù)萬根極細(xì)的光纖組成,每根光纖都需保持完好,一旦出現(xiàn)斷裂或錯(cuò)位,就會(huì)在圖像中形成黑點(diǎn)或干擾條紋。維修時(shí)不僅要精準(zhǔn)定位故障部件,更要在狹小空間內(nèi)完成拆解與組裝,稍有不慎就可能造成二次損壞。

  The precise and complex internal structure is the primary challenge in endoscopic maintenance. Endoscopes typically integrate multiple subsystems such as optical imaging, illumination, manipulation, and pipeline transmission, and these functional components need to be compressed into a slender mirror body with a diameter of several millimeters to several centimeters. For example, the optical lens group of a rigid endoscope is precisely assembled from multiple lenses with different curvatures, and the lens spacing and angle errors need to be controlled at the micrometer level. A slight deviation can lead to image blurring and distortion. Soft endoscopes are even more complex, with their internal light and image guide beams composed of tens of thousands of extremely thin optical fibers, each of which needs to be kept intact. Once broken or misaligned, black spots or interference fringes will form in the image. When repairing, it is not only necessary to accurately locate the faulty components, but also to complete disassembly and assembly in a small space. A slight mistake may cause secondary damage.

  核心部件的特殊材料與精細(xì)工藝進(jìn)一步增加了維修難度。內(nèi)窺鏡的鏡頭、光纖、外鞘管等關(guān)鍵部件,均采用特殊材料以滿足醫(yī)用標(biāo)準(zhǔn)。鏡頭的光學(xué)玻璃需具備高透光率、低色散特性,且表面經(jīng)過多層鍍膜處理,以增強(qiáng)光線傳輸效率和抗刮耐磨性能;光纖材質(zhì)對(duì)純度要求極高,任何雜質(zhì)都可能影響圖像質(zhì)量。此外,軟性鏡身的外皮采用醫(yī)用級(jí)高分子材料,既要保證柔韌性便于插入人體,又要具備良好的生物相容性和耐腐蝕性。維修過程中,若需要更換這些部件,不僅要找到材質(zhì)、規(guī)格完全匹配的替代品,還需采用激光焊接、微組裝等特殊工藝進(jìn)行安裝,而這些技術(shù)對(duì)操作人員的經(jīng)驗(yàn)和設(shè)備精度要求都極為苛刻。

  The special materials and fine craftsmanship of the core components further increase the difficulty of maintenance. The key components of the endoscope, such as the lens, optical fiber, and outer sheath, are all made of special materials to meet medical standards. The optical glass of the lens needs to have high transmittance and low dispersion characteristics, and the surface should be treated with multiple layers of coating to enhance light transmission efficiency and scratch and wear resistance; Fiber optic materials require extremely high purity, and any impurities may affect image quality. In addition, the outer skin of the flexible mirror body is made of medical grade polymer material, which not only ensures flexibility for easy insertion into the human body, but also has good biocompatibility and corrosion resistance. During the maintenance process, if these components need to be replaced, not only do we need to find substitutes with materials and specifications that match perfectly, but we also need to use special processes such as laser welding and micro assembly for installation, which require extremely strict experience from operators and equipment accuracy.

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  成像與控制系統(tǒng)的校準(zhǔn)調(diào)試是維修技術(shù)的核心難點(diǎn)?,F(xiàn)代內(nèi)窺鏡的成像系統(tǒng)已從傳統(tǒng)光學(xué)成像發(fā)展為高清電子成像,涉及圖像傳感器、信號(hào)處理電路、數(shù)據(jù)傳輸?shù)榷鄠€(gè)環(huán)節(jié)。當(dāng)圖像出現(xiàn)色彩失真、亮度不均等問題時(shí),維修人員不僅要檢查鏡頭、傳感器是否損壞,還需對(duì)整個(gè)成像鏈路進(jìn)行校準(zhǔn)。例如,CMOS 圖像傳感器的參數(shù)調(diào)試需要專業(yè)的軟件和設(shè)備,不同型號(hào)的傳感器校準(zhǔn)方法也不盡相同。操控系統(tǒng)的維修同樣復(fù)雜,軟性內(nèi)窺鏡的彎曲部由鋼絲牽引控制,若出現(xiàn)彎曲角度異?;蚩D,需拆解鏡身重新調(diào)整鋼絲張力和滑輪結(jié)構(gòu),這一過程需要精確的計(jì)算和反復(fù)調(diào)試,才能恢復(fù)設(shè)備的靈活操控性能。

  The calibration and debugging of imaging and control systems is the core difficulty of maintenance technology. The imaging system of modern endoscopes has evolved from traditional optical imaging to high-definition electronic imaging, involving multiple links such as image sensors, signal processing circuits, and data transmission. When there is color distortion and uneven brightness in the image, maintenance personnel not only need to check whether the lens and sensor are damaged, but also need to calibrate the entire imaging chain. For example, the parameter debugging of CMOS image sensors requires professional software and equipment, and the calibration methods for different types of sensors are also different. The maintenance of the control system is equally complex. The bending part of the flexible endoscope is controlled by steel wire traction. If there is an abnormal bending angle or jamming, the endoscope body needs to be disassembled and the steel wire tension and pulley structure need to be readjusted. This process requires precise calculation and repeated debugging to restore the flexible control performance of the equipment.

  嚴(yán)格的衛(wèi)生標(biāo)準(zhǔn)與質(zhì)量驗(yàn)證為維修工作設(shè)置了最后一道關(guān)卡。內(nèi)窺鏡直接接觸人體體腔,對(duì)衛(wèi)生安全要求極高,維修后的設(shè)備必須通過嚴(yán)格的消毒滅菌流程,且不能因消毒處理影響性能。同時(shí),維修完成后需進(jìn)行全面的性能測(cè)試,包括圖像清晰度、照明亮度、彎曲角度范圍、器械通道密封性等多項(xiàng)指標(biāo),任何一項(xiàng)不達(dá)標(biāo)都需重新排查維修。由于缺乏標(biāo)準(zhǔn)化的測(cè)試平臺(tái),不同型號(hào)內(nèi)窺鏡的測(cè)試方法和參數(shù)差異較大,維修人員需要根據(jù)具體設(shè)備特性制定個(gè)性化的檢測(cè)方案,這無疑增加了維修工作的復(fù)雜性和不確定性。

  Strict hygiene standards and quality verification have set the final hurdle for maintenance work. Endoscopes come into direct contact with the body cavity of the human body, which requires extremely high hygiene and safety requirements. After maintenance, the equipment must undergo strict disinfection and sterilization processes, and its performance cannot be affected by disinfection treatment. At the same time, comprehensive performance testing is required after the repair is completed, including multiple indicators such as image clarity, lighting brightness, bending angle range, and instrument channel sealing. If any of these indicators do not meet the standards, they need to be re inspected and repaired. Due to the lack of standardized testing platforms, there are significant differences in testing methods and parameters for different models of endoscopes. Maintenance personnel need to develop personalized testing plans based on specific equipment characteristics, which undoubtedly increases the complexity and uncertainty of maintenance work.

  內(nèi)窺鏡設(shè)備維修是一項(xiàng)集光學(xué)、機(jī)械、電子、材料等多學(xué)科知識(shí)于一體的高難度技術(shù)工作。從攻克精密結(jié)構(gòu)的拆裝難題,到突破核心部件的工藝瓶頸;從掌握成像系統(tǒng)的調(diào)試技術(shù),到滿足嚴(yán)苛的衛(wèi)生與質(zhì)量標(biāo)準(zhǔn),每一個(gè)環(huán)節(jié)都考驗(yàn)著維修人員的專業(yè)能力與技術(shù)水平。隨著內(nèi)窺鏡技術(shù)的不斷迭代升級(jí),維修領(lǐng)域的技術(shù)挑戰(zhàn)也將持續(xù)存在,唯有不斷探索創(chuàng)新,才能確保這類精密醫(yī)療設(shè)備始終以最佳狀態(tài)服務(wù)于臨床醫(yī)療。

  Endoscopic equipment maintenance is a highly challenging technical task that integrates knowledge from multiple disciplines such as optics, mechanics, electronics, and materials. From overcoming the difficulties of disassembling and assembling precision structures to breaking through the technological bottlenecks of core components; From mastering the debugging techniques of imaging systems to meeting strict hygiene and quality standards, every step tests the professional ability and technical level of maintenance personnel. With the continuous iteration and upgrading of endoscopic technology, technical challenges in the field of maintenance will continue to exist. Only by constantly exploring and innovating can we ensure that such precision medical equipment always serves clinical medicine in the best condition.

  本文由內(nèi)窺鏡設(shè)備維修友情奉獻(xiàn).更多有關(guān)的知識(shí)請(qǐng)點(diǎn)擊:http://visualdbaseprogrammer.com我們將會(huì)對(duì)您提出的疑問進(jìn)行詳細(xì)的解答,歡迎您登錄網(wǎng)站留言.

  This article is a friendly contribution from the maintenance of endoscopic equipment For more information, please click: http://visualdbaseprogrammer.com We will provide detailed answers to your questions. You are welcome to log in to our website and leave a message

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